A multihead weigher is an advanced piece of equipment used in the food packaging industry to measure and distribute products with incredible accuracy and speed. So, how does a multihead weigher work? The device operates by using multiple weighing heads, each capable of independently measuring a sample of the product. These heads work together in a precise coordination system to select the optimal combination of weights that matches the target weight. This process ensures that the packaging machine provides consistent and uniform portions with minimal waste. Essentially, how does a multihead weigher work? By employing sophisticated algorithms to combine the readings from the individual heads and deliver an ideal weight for each pack.
The operation of a multihead weigher is guided by a series of precise steps that make it highly efficient in high-speed packaging lines. The machine starts by feeding the product into individual hoppers, where each head weighs a portion of the material. The data from each head is transmitted to the control system, which uses complex algorithms to determine the best combination for the desired weight. This allows the multihead weigher to quickly distribute the correct quantity of product into each package, ensuring accuracy and minimizing product loss.
Multihead weighers are often used in industries such as food processing, pharmaceuticals, and cosmetics, where precision in product measurement is crucial. With its ability to handle a wide range of materials, including powders, granules, and liquids, the multihead weigher enhances both the efficiency and productivity of packaging operations. By providing fast, accurate, and flexible weighing solutions, a multihead weigher helps manufacturers meet high standards for packaging consistency, ultimately improving customer satisfaction and operational profitability.
In conclusion, understanding how a multihead weigher works is essential for businesses looking to streamline their packaging processes. With its ability to improve accuracy, reduce waste, and increase production speed, this equipment is indispensable for industries requiring fast and reliable packaging solutions. By incorporating a multihead weigher, companies can enhance their overall efficiency and maintain high-quality standards in every package they produce.
Being the first “Made in India” multihead weigher we proudly named it as “INTEGO” these multi head weigher incorporate the entire electrical, electronic, micro-controller system & the Form Fill Seal Machines software designed & developed by our own R & D team and manufactured in our state-of-the art manufacturing facility. This ensures international quality standards and allows us to provide prompt after-sales-service, quick supply of spares and flexibility in design to adopt changes as per customer requirement.
Further we have, in a bid to serve the industry, decided to provide retrofit services. This will help the multi head weighers which are under break down, to swing back into the action. We are open to supply multi head weigher system to OEMs to fit the same on their own FFS Packaging Machine.
This machine is suitable for packing of :
- Snacks Items: Chips, namkeen , farsan, frymes,Popcorn etc.
- Grocery Items: Dals,Peanuts,sugar, nuts,Dry fruit,Whole Spices,Poha,murmura,etc
- Hardware Items : Nuts, Washers, screw, dowel Pins etc
- Confectionery Items: Chocolates, lollipop, candies, toffees etc
- Frozen Foods: green peas, Chopped carrot, okra, prawns, shrimps etc.
Technical Specifications
| TECHNICAL SPECIFICATION: | |
| Items to be Packed | Granular, Fluffy, Irregular shaped, Solids |
| Max Capacity | 5g- 1kg |
| Accuracy | 0.1 – 1.5 gms |
| Max Speed | 45-60 pouches per minutes* |
| Pouch width | 50-250 mm |
| Pouch length | 65 – 330 mm |
| Film Width | 120 -530 mm |
| Power requirement | 2KW, Single phase 230 VAC |
| Material Construction | All contact parts SS304, & other parts of MS |
| Air Requirement | 2HP,8Bar Pressure.2 CFM |
| Forming type | Collar |
| Vertical seal width ( mm) | 10/15 typical |
| Horizontal seal width (mm) | 10/15 typical |
| no of weighing Pan | 10no |
| Dimension (W x H xD) in ft. | 7 x 11 x 6 (without Conveyor). |
| Serration and cutting | Count cutting provided, count to be fed through HMI |
| Control of FFS | Through micro controller |
| Eye mark controller | Provided. |
| Process parameter setting | Through HMI |
| Film draw mechanism | Through steeper/ servo motor |
| Horizontal sealing mechanism | Pneumatic / Servo |
| Vertical seal mechanism | Pneumatic / Servo |
*NOTE: THE SPEED OF MACHINE MAY VARY ACCORDING TO PRODUCT AND GRAMMAGE.
Optional Accessories for FFS M/C
- Nitrogen gas flushing unit
- Hole punching unit
- TTO for batch / date printing
- Gusseting unit
- Fast change of film roll unit
- D Cut.
Features:
“Made In India” Multi head weigher, it incorporates the entire electrical, electronic , micro controller based system conceived designed, developed & manufactured in our state of art manufacturing facility.
The software developed by our R & D team is incorporated in this machine.
The HMI (Human Machine Interface) is a large touch screen (Size 215 mm(W) x 160mm (H)x 60mm (D) with indigenously developed software
Motorized pulling system
Strip or individual count cutting provided.
Machine works on single phase.
In house manufacturing of all electronic control instruments.
Benefits:
“Made in India” ensures virtual zero down time, means your machine keep working for you 24 X 7.
The machine provides leak proof pouches
Our nitrogen gas flushing unit guarantees near 100% (More than 99.5%) nitrogen in the pouch.
Thus increases the shelf life and quality of your product.
High rate of return on investment
Output to capital investment cost is low as compared to peer to peer comparison.
“Made in India” Multi head weigher ensures international quality standards and allows us to provide prompt after sales –service, quick supply of spares and flexibility in design to adopt changes as per customer requirement the one an only FFS Packaging Machine.
Low power consumption thus lowering running cost of machine.
Automated sensor system minimizes wastages of film and material.
We can customize our machine to suit your site condition such as height and width
No skilled operator required
Manpower saving.
Virtually all kind of granules products are handled by single machine.
Semi Automatic Multihead Weigher :
Being the first “Made in India” Multihead weigher we proudly named it as “INTEGO”, these Multihead weighers incorporate the entire electrical, electronic, micro-controller system & the software designed & developed by our own R & D team and manufactured in our state-of-the art manufacturing facility. This ensures international quality standards and allows us to provide prompt after-sales-service, quick supply of spares and flexibilty in design to adopt changes as
per customer requirement.
| Technical Specification of Stand Alone 10/14 Head Weigher with Twin Output : | |
| Model | Stand Alone MH-10/14 |
| Product |
|
| Weighing Range | 10 gms to 3 kg |
| Speed | 20 – 90 DPM* |
| Air requirement | 2 HP, 8 Bar Pressure |
| Type of Bags | Open mouth preformed bags/pouch of LD, PP etc. |
| Power Requirement | 1 KW, Single phase 230 VAC |
| Material Construction | All contact parts Ss304 & other parts of MS / SS |
Benefits of Sensograph System’s :
- This is indigenously developed 10/14 head combination weigher incorporating 100% Made in india electronic & electrical system alongwith in-house developed software.
- Operation through Delta make touch screen HMI.
- Dual output system leading to high speed coupled with excellent accuracy.
- Virtually maintenance free 24x 7 operation.
- Accurate and repetitive weighment.